At present, the hot-section components in high
temperature engineering applications like gas turbine engines are primarily made from
actively cooled age hardened nickel alloys known as super-alloys DeBarbadillo(1988),
Sims(1991), and DiCarlo(1989). Currently there is a drive in the turbine industry to
increase inlet temperatures, to reduce material densities, and to eliminate component
cooling Sims(1991). One class of materials with the necessary high temperature properties
and low density desired is engineering ceramics. Monolithic ceramics, however, suffer from
two major reliability issues. These are sensitivity to processing and low fracture
toughness. This last item, leads to catastrophic failure and severely restricts ceramics
from use in aerospace or land based turbine engine applications DiCarlo (1989). To
overcome this problem, the continuous fiber reinforced ceramic composite (CFCC) was
developed.
The goal of this effort is to characterize the damage processes
associated with a candidate CFCC material with reference to how these processes modify the
stress state and the material state of the ceramic composite system, to incorporate and
combine these issues into a damage mechanics methodology, and to apply this methodology to
the assessment of damage and life prediction for the candidate material system.
This article is divided into three main sections. The first section, titled damage
evolution model, outlines the general damage mechanics approach used in the analysis. The
second section, titled rate equations, deals with the specialization of the damage
mechanics approach to the candidate CFCC system. The final section deals with the
application of the approach toward predicting the behavior of the candidate material under
non-standard loading.